When an encoder starts causing problems, the first question is often: does it need repairing, or is it time for a replacement? Making the right decision can save both time and money, while helping to minimise costly machine downtime. What are the signs of a faulty encoder? There are several warning signs that an encoder may be developing a fault. These can include inconsistent or inaccurate positioning, intermittent signals, unusual noise, loss of feedback, or a machine that is struggling to...

Choosing the correct encoder can sometimes feel like decoding a language of its own. Encoder part numbers often contain a combination of letters and numbers that describe important details about the product, from its size and mounting configuration to its resolution, output and electrical connection. Understanding what these codes mean can make it much easier to identify the right encoder for your application and avoid ordering the wrong specification. What Information Is Included in an...

Industrial encoders play a vital role in keeping automated machinery running accurately and efficiently. While they're built for reliability, premature failure can lead to costly downtime and unexpected repairs. Fortunately, many common issues can be avoided with the right care and maintenance. Common causes of encoder failure Most early encoder failures are caused by external factors rather than manufacturing defects. These include: Incorrect installation Excessive vibration or mechanical...